metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace

Overview of High Frequency Thyristors

High Frequency Thyristors are specialized semiconductor devices designed to operate at higher frequencies than conventional thyristors. They are used in applications requiring rapid switching, such as high-frequency heating, motor control, and power supplies. These devices can handle significant electrical power while providing efficient and reliable switching performance at frequencies that extend beyond the typical operating range of standard thyristors.

Features of High Frequency Thyristors

High Switching Speed: Capable of operating at much higher frequencies compared to traditional thyristors, making them suitable for fast-switching applications.

Efficient Power Handling: Designed to manage substantial electrical power with minimal losses during switching operations.

Low Gate Trigger Current: Require less current to trigger the switching action, enhancing efficiency and reducing heat generation.

Rugged Construction: Built to withstand harsh environments and thermal stress, ensuring reliable operation over time.

Compact Size: Offer a smaller footprint compared to lower-frequency counterparts, which is beneficial for compact designs.

Improved dv/dt Capability: Enhanced capability to handle rapid voltage changes without spurious turn-on, contributing to more stable operation.

Reduced EMI: Lower electromagnetic interference due to optimized design, which is crucial for sensitive applications.

Versatile Applications: Suitable for a wide range of industries including automotive, industrial automation, telecommunications, and renewable energy systems.

(metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace)

Specification of metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace

The 1000kg High-Frequency Induction Electric Furnace and 500kg Induction Thawing Heating system are innovative commercial services developed for effective metal melting. Both models feature durable building and construction, energy-efficient procedure, and specific temperature level control, suitable for refining metals like steel, iron, copper, light weight aluminum, and alloys.

1000kg High-Frequency Induction Electric Heater : This heater uses an optimum melting ability of 1000kg, powered by a high-frequency induction system running at 1-10 kHz for fast heat generation. It has a power rating of 250-350 kW (adjustable based upon setup) and operates a three-phase 380-480V AC supply. The temperature array reaches up to 1800 ° C, controlled via an automated PLC system with a touchscreen interface for real-time tracking of power, temperature, and melting time. The water-cooled system makes sure thermal management, with alarm systems for overheating or cooling down failures. Security systems consist of over-current, over-voltage, and short-circuit protection, plus emergency closure. Made for durable applications, it thaws a 1000kg steel batch in 40-60 minutes, suitable for factories, reusing, and large manufacturing.

500kg Induction Thawing Heating System : Compact yet powerful, this version handles as much as 500kg with a power score of 120-200 kW and operates at a greater regularity variety (3-20 kHz) for faster melting of smaller sets. It makes use of a three-phase 380-415V power supply and accomplishes temperatures approximately 1800 ° C. The PLC-controlled touchscreen enables adjustable programs, while the water-cooled coils and heating system lining make sure durability. Integrated security features consist of tilt systems for risk-free pouring, leak detection, and overload protection. Thawing 500kg of non-ferrous steels takes 25-40 minutes, matched for workshops, jewelry, and precision casting.

Both heaters prioritize energy performance, decreasing electrical power consumption by 20-30% compared to traditional methods, with minimal noise and emissions. Optional upgrades include automated loading, advanced data logging, and custom crucible dimensions. Developed for 24/7 operation, they are crafted for integrity popular settings, offering scalability for varied industrial requirements.

(metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace)

Applications of metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace

The 1000kg high-frequency induction electric heating system and 500kg induction melting furnace are advanced commercial solutions developed for reliable, exact, and scalable steel melting applications. These heating systems leverage electro-magnetic induction modern technology to create rapid, consistent warm, making them suitable for shops, recycling plants, vehicle workshops, and aerospace manufacturing.

The 1000kg high-frequency induction heating system excels in large operations, thawing steels like steel, iron, copper, aluminum, and alloys with remarkable power efficiency. Its high-frequency power supply makes sure fast melting cycles (frequently under 60 minutes) while maintaining specific temperature control, reducing oxidation and steel loss. This design is extensively used in industrial factories for casting equipment components, vehicle parts (engine blocks, equipments), and structural steel. It likewise supports reusing scrap steel into high-purity resources, lining up with lasting manufacturing techniques.

The 500kg induction melting heater is small yet robust, perfect for tool to little batches or specialized applications. It melts precious metals (gold, silver) for fashion jewelry manufacturing, non-ferrous alloys for electronics, and titanium for aerospace parts. Its transportability and fast setup make it ideal for workshops, R&D labs, and tailored metal fabrication. The furnace ensures minimal slag formation, maintaining worldly high quality for high-precision products like motherboard or medical tools.

Both designs feature sophisticated cooling systems, automated controls, and safety and security devices (overload defense, temperature level alarms) to ensure dependable, 24/7 operation. They surpass typical fuel-based heaters by slashing power usage by up to 30%, lowering discharges, and removing impurities from combustion. The induction innovation heats steels directly, making it possible for faster handling and constant outcomes without direct get in touch with, which reduces wear and maintenance prices.

These heaters are functional across industries– automotive makers use them for long lasting component manufacturing, aerospace for lightweight alloys, and recycling plants for environment-friendly metal recovery. Their versatility to deal with varied metals, combined with customizable power setups and crucible alternatives, makes them important for modern metallurgical processes. By integrating these induction furnaces, companies accomplish higher productivity, premium steel top quality, and lasting cost savings, positioning them as critical properties in competitive commercial environments.

Company Profile

PDDN Photoelectron Technology Co., Ltd.(sales@pddn.com) is one of the leading enterprises in power electronics technology and power products, which is fully involved in developing solar inverters， transformers, voltage regulators, distribution cabinets, thyristors， modules， diodes， heaters, and other electronic devices or semiconductors. We will be committed to providing users with high-quality, efficient products and considerate service.

It accepts payment via Credit Card, T/T, West Union, and Paypal. PDDN will ship the goods to customers overseas through FedEx, DHL, by sea, or by air. If you want high-quality metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace, please send us inquiries; we will be here to help you.

Payment Methods

L/C, T/T, Western Union, Paypal, Credit Card etc.

Shipment

By sea, by air, by express, as customers request.

Storage Conditions

1) Store in a dry environment at room temperature.

2) Avoid damp and high temperature.

3) Use immediately after opening the inner packing bag.

5 FAQs of metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace

What is the working principle of the 1000kg/500kg high-frequency induction electric furnace? The furnace uses electromagnetic induction to generate heat. A high-frequency alternating current passes through a copper coil, creating a magnetic field that induces eddy currents in the metal charge. These currents heat and melt the metal rapidly, ensuring efficient energy transfer with minimal heat loss.

Which metals can this induction furnace melt? It melts a wide range of metals, including gold, silver, copper, aluminum, iron, steel, and alloys like brass or bronze. The high-frequency design ensures precise temperature control, making it suitable for both ferrous and non-ferrous metals. Maximum melting temperatures reach up to 1800°C, depending on the material.

How long does it take to melt 1000kg or 500kg of metal? Melting time varies by material and power settings. For example, melting 1000kg of copper takes approximately 45–60 minutes, while 500kg of aluminum may take 25–40 minutes. The high-frequency system ensures faster melting compared to traditional furnaces, boosting productivity.

What safety features are included? The furnace has an integrated cooling system (water- or air-cooled) to prevent overheating, automatic voltage stabilization, and short-circuit protection. Emergency stop buttons, temperature sensors, and alarms ensure safe operation. Insulated panels and grounding mechanisms protect against electrical hazards.

What maintenance does the furnace require? Regular maintenance includes inspecting induction coils for wear, cleaning slag residues, and checking coolant levels. Electrical components should be tested for stability, and the lining material (refractory) must be replaced periodically based on usage. Daily operational checks ensure longevity and consistent performance. The design prioritizes low maintenance, with most parts being durable and easy to access.

(metal Industrial 1000kg high frequency induction electric furnace 500kg induction melting furnace)